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M-FIAM5 Factorized Power Military COTS 28 Vin Filter Input Attenuator Module Model Number: M-FIAM5BM21* Features * * * * * * * * * EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output current up to 20 Amps Mini sized package Inrush current limiting Reverse polarity protection Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Product Highlights The M-FIAM5 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM5 enables designers using Vicor 2nd Generation 24 V DC-DC converters to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM5 accepts an input voltage of 18-36 Vdc and delivers output current up to 20 Amps. M-FIAM5 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Absolute Maximum Rating Parameter +In to -In +In to -In Mounting torque Pin soldering temperature Pin soldering temperature Operating temperature H-Grade Storage temperature H-Grade Operating temperature M-Grade Storage temperature M-Grade Rating 36 50 5 (0.57) 500 (260) 750 (390) -40 to +100 -55 to +125 -55 to +100 -65 to +125 Unit Vdc Vdc in-lbs F(C) F(C) C C C C Notes Continuous See Fig.1 6 each, #4-40 or M3 <5 sec; wave solder <7 sec; hand solder Baseplate Baseplate Specifications (typical at TBP = 25C, nominal line, 75% load, unless otherwise specified) Compatible Products * 2nd Generation 24 V Input DC-DC converters Parameter Input voltage Output current Inrush limiting Transient immunity Min 18 Vdc Typ 28 Vdc Max Remarks 36 Vdc Continuous 20 A 0.007 A/F 50 Vdc 12.5 mS per MIL-STD-704E/F, continuous operation *Part Number Format M-FIAM5B M Pin Style 1 = Short 2 = Long *S=Short ModuMate *N=Long ModuMate 2 1 Product Grade(C) H = -40 to +100 M = -55 to +100 Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole *Compatible with SurfMate and InMate socketing system. EMI:MIL-STD-461E Conducted emissions: CE101, CE102 Conducted susceptibility: CS101, CS114, CS115, CS116 Dielectric withstand 1,500 Vrms 2,121 Vdc Efficiency 96% 98% Internal voltage drop 0.5 0.7 ON/OFF control Enable (ON) 0.0 Vdc 1.0 Vdc Disable (OFF) 3.5 Vdc 5.0 Vdc External capacitance 330F 1000 F Weight 3.3 (94) Warranty 2 Input/Output to Base Input/Output to Base @20 A, 100C baseplate Referenced to -Vout 100 k internal pull-up resistor See illustration C1 on page 3 50 V Ounces (grams) Years Thermal Resistance Parameter Typ Baseplate to sink; flat, greased surface 0.16C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.1C/Watt Baseplate to ambient 7.9C/Watt Baseplate to ambient; 1000 LFM 2.2C/Watt MTBF per MIL-HDBK-217F (M-FIAM5BM21) Temp 25C 50C 65C Environment Ground Benign: G.B. Naval Sheltered: N.S. Airborne Inhabited Cargo: A.I.C. MTBF 2,581 464 364 Unit 1,000 Hrs 1,000 Hrs 1,000 Hrs Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM5 Rev. 2.3 Page 1 of 4 Set your site on VICOR at www.vicorpower.com Environmental Qualification Altitude MIL-STD-810C, Method 500.2, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 grams for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 grams for 1 hour per axis. Shock MIL-STD-810-F, Method 516.5, Procedure I, Functional Shock,40 G's. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 G's, 9ms half sine. MIL-STD-202F, Method 213B, 75 G's, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 G's, 6 directions. Humidity MIL-STD-810F, Method 507.4, Procedure I, Cycle I, 240 hrs, 95% RH. Solder Test MIL-STD-202F, Method 208, 8 hour aging. Shut Down Time vs. Overvoltage Conducted Noise Figure 1- T = Time period before over-voltage protection Vin = Input voltage (switching up from 28 V) Figure 2- M-FIAM5 and Model V24A12M400A DC-DC converter operating at 28 Vdc, 400 W. Transient Immunity Inrush Limiting INPUT VOLTAGE OUTPUT VOLTAGE 50 V INPUT CURRENT Figure 3 - Transient Immunity: M-FIAM5 output response to an input transient. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Figure 4- Inrush Limiting: Inrush current with 1000 F external capacitance. MFIAM5 Rev. 2.3 Page 2 of 4 Set your site on VICOR at www.vicorpower.com Environmental Stress Screening Operating temp. Storage temp. Temp. cycling:* Ambient test @ 25C Power cycling Burn-In: Functional and parametric ATE tests: Hi-Pot test Visual inspection: Test data H Grade -40C to +100C -55C to +125C 12 cycles -65C to +100C Yes 12 hours, 28 cycles -40C and +100C Yes Yes vicorpower.com M Grade -55C to +100C -65C to +125C 12 cycles -65C to +100C Yes 24 hours, 56 cycles -55C and +100C Yes Yes vicorpower.com Transient and Surge Protection Note: The M-FIAM5 is shown in the on state. To disable, open the connection between ON/OFF and -Out. -IN - EMI GND NC - ON OFF NC NC + -IN PR -OUT MOV P/N 20461-068 +IN M-FIAM5 + C1 C1 PC +IN 2nd Generation 24Vdc Input DC-DC Converters -S SC +S +OUT Capacitance (C1) 330 F(min),1000 F(max) Recommended Fuse: 20 A Max., F03 A Type *Temperature cycled with power off, 17C per minute rate of change. Mechanical Diagram Module Pins No. 1 2 3 4 5 6 7 8 9 Function +In No Connection Ground - In - Out ON/OFF No Connection No Connection +Out Label + NC EMI/GND - - ON/OFF NC NC 9 0.300 0.015 7,62 0,38 1 (ALL MARKINGS THIS SURFACE) 0.50 0.02 12,7 0,5 0.23 (REF) 5,8 0.300 0.015 7,62 0,38 2.20 55,9 1.74 44,2 style 2 & 3 baseplates only (4X)*** 0.12* 0.20** 3,1 5,1 0.01 0.49 12,4 2.000 50,80 0.10 2,5 0.10 X 45 2,5 CHAMFER 2 3 4 1.900 48,26 0.35 (2X) 8,8 ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 (6X) 8 7 6 5 Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m + 0.400 10,16 0.700 17,78 1.000 25,40 1.400 35,56 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.43 10,9 0.54 (9X) 13,7 0.62 (9X) 15,7 R 0.06 (3X) 1,5 2.20 55,9 (REF.) Short Pin Slotted (Style 1) or Threaded (Style 2) 4-40 UNC-2B (6X) Long Pin or Thru Hole (Style 3) #30 Drill Thru (6X) (0.1285) * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting PCB Mounting Specifications INBOARD SOLDER MOUNT SHORT PIN STYLE PCB THICKNESS 0.062 0.010 1,57 0,25 PLATED THRU HOLE DIA 0.158 4,01 (7X) 0.094 0.003 2,39 0,08 0.164 0.003 4,16 0,08 ONBOARD SOLDER MOUNT LONG PIN STYLE 0.094 0.003 2,39 0,08 0.164 0.003 4,16 0,08 ALL MARKINGS THIS SURFACE 0.06 R (4X) 1,5 1.790 45,47 (2X) 1 2 3 4 ALUMINUM BASEPLATE 1.584* 40,23 1.900* 48,26 48.26 PINS STYLES SOLDER:TIN/LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER 9 8 7 6 5 0.400* 10,16 0.700* 17,78 1.000* 25,40 1.400* 35,56 * DENOTES 0.003 TOL = 0,08 0.43 10,9 0.53 13,5 0.195 4,95 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM5 Rev. 2.3 Page 3 of 4 Set your site on VICOR at www.vicorpower.com Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor's Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Factorized Power Component Solutions for Your Power System Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 978-470-2900 Fax: 978-475-6715 email Vicor Express: vicorexp@vicr.com Technical Support: apps@vicr.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 MFIAM5 Rev. 2.3 06/05 Set your site on VICOR at vicorpower.com |
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